Construction Machinery: Precision Weighing and Dosing Machine for Mixing Plant's Concrete Batching. Discover the ultimate in accuracy and efficiency with our top-tier Concrete Batching Machine, designed to transform your mixing plant operations into a seamless and precise experience.
Product Description
An Introduction to the Versatile Concrete Batching Machine:
The concrete batching machine is a precision-engineered device crucial to the concrete production process. It ensures precise measurement and delivery of essential raw materials such as sand, gravel, cement, water, and admixtures, all according to a meticulously calculated mix ratio. This machine is an indispensable component of modern concrete mixing plants.
- Working Principle: The control system activates the feeding device based on the specified concrete mix ratio, allowing aggregates to seamlessly flow from the hoppers into the metering system. Once the desired weight is reached, the device halts the supply. Sequentially metered, all raw materials are transported to the mixer for thorough blending, producing a concrete mix that faithfully adheres to the prescribed mix ratio.
- Classification: This machine can be categorized by metering method: cumulative metering machines that sequentially accumulate materials, and independent metering machines that measure each component separately. Structurally, options range from single-bin to multi-bin batching machines, with the latter accommodating various aggregate specifications concurrently.
- Application Fields: This technology finds widespread application across diverse engineering projects necessitating concrete, including construction, road and bridge, and water conservancy projects. By assuring raw material batching precision and stability, it guarantees superior concrete quality and enhances construction efficiency.
The PLD2400 series concrete batching machine boasts electronic weighing for precise measurements, ensuring high batching accuracy and speed. Its advanced control features make it an ideal choice for automated batching in ready-mix concrete applications.
1. Weighing System: Integrates direct weighing sensor technology for precise and reliable measurement.
2. Storage Bin: Features a spacious bin with a 3100mm feeding width, accommodating up to 50 loaders.
3. Conveyor Belt: Utilizes a seamless, joint-free belt, guaranteeing longevity and reliability.
4. Control System: Equipped with an advanced batching control system for efficient operation. Operation is made straightforward with a specialized remote control handle for user convenience.
5. Calibration Scale: Each unit undergoes precise calibration in designated areas to validate the measurement system's accuracy.
6. Structure Form: Available in diverse configurations to meet export packaging and road freight requirements.
Detailed Photos
- Structural Composition: This sophisticated system is expertly crafted from components including aggregate hoppers, feeding devices, metering systems, conveying devices, and control systems. The aggregate hoppers serve as repositories for varied aggregates like sand and gravel. Feeding devices are designed to consistently and smoothly discharge aggregates from the hoppers. The metering system precisely weighs and measures materials using advanced scales. Conveying devices, typically belt conveyors, move measured materials decisively to the mixer. The control system automates and oversees the full batching process with precision and ease.
Aggregate Hopper
- Function: Serving as a crucial storage unit, this hopper holds aggregates such as sand and gravel, ensuring a ready supply of raw materials for efficient batching operations.
- Structural Features: Constructed from robust steel plates, these hoppers boast considerable capacity and strength. They are customizable in shape and size to meet specific project requirements. Typically designed with multiple sections, they accommodate a variety of aggregate types and specifications.
Feeding Device
- Function: This device adeptly manages the even and steady distribution of aggregates from the hopper, guaranteeing an uninterrupted material flow throughout the batching process.
- Structural Features: Featuring advanced options like electromagnetic vibration feeders and belt scale feeders, these devices ensure precise feeding. The electromagnetic model uses vibration to propel materials, while the belt scale option utilizes belt rotation, with adjustable speed settings for precise material flow.
Metering System
- Function: The system's core responsibility is the meticulous weighing and measurement of raw materials, assuring the utmost accuracy in batching.
- Structural Features: Comprising a weighing body, load cells, and weighing display controllers, this system is designed for precision. The weighing body supports the materials while load cells convert weight to an electrical signal. The display controller interprets this signal to provide exact weight readings, interfacing seamlessly with the control system for flawless batching weight management.
Conveying Device
- Function: This device efficiently transfers metered raw materials to the mixer, seamlessly linking the batching and mixing processes.
- Structural Features: Utilizes a belt conveyor setup, complete with a driving device, drums, conveyor belt, and idlers. The driving device powers belt movement around the drums, while idlers support both the belt and materials, ensuring a seamless, uninterrupted conveyance process.
Control System
- Function: This system expertly manages and supervises the entire batching process, ensuring accuracy by adhering to a predetermined mix ratio.
- Structural Features: Comprising an electrical control cabinet, a programmable logic controller (PLC), and a touch screen interface. The control cabinet houses crucial components and circuits, the PLC handles logical control of signals, and the touch screen facilitates user interaction for setting parameters, monitoring processes, and assessing equipment status.
Product Parameters
|
Item Model
|
Weighing hopper volume
(m3)
|
Storage hopper volume
(m3)
|
Maximum weighing value
(kg)
|
Total power(kw)
|
Total weight
(kg)
|
Dimension / mm
(L*W*H)
|
|
PL800 (2 hoppers)
|
0.8
|
3
|
1500
|
6.6
|
2350
|
5600*1560*2760
|
|
PL800
(3 hoppers)
|
0.8
|
3
|
1500
|
4
|
3600
|
8400*1560*2810
|
|
PL1200
(3 hoppers)
|
1.2
|
4
|
2000
|
4
|
4200
|
9270*2060*2900
|
|
PL1200
(4 hoppers)
|
1.2
|
4
|
2000
|
5.5
|
5700
|
11200*2000*2800
|
|
PL1600
(3 hoppers)
|
1.6
|
6
|
3000
|
4
|
5500
|
9700*2115*5360
|
|
PL1600
(4 hoppers)
|
1.6
|
6
|
3000
|
5.5
|
6000
|
12900*2115*3360
|
|
PL2400
(4 hoppers)
|
2.4
|
8
|
4000
|
7.5
|
8100
|
12900*2115*3360
|
|
PL3200
(4 hoppers)
|
3.2
|
16
|
5000
|
11
|
10500
|
14000*2325*3800
|
|
PL4800
(4 hoppers)
|
4.8
|
20
|
6000
|
11
|
11000
|
14000*2325*3800
|
Batching Accuracy
- Aggregate Batching Accuracy: Our state-of-the-art batching machines skillfully maintain aggregate metering precision within a remarkable ±2%, ensuring that each batch of sand and gravel is consistently measured to exacting standards. For those seeking the pinnacle of precision, our high-accuracy machines deliver an impeccable ±1%.
- Powder Batching Accuracy: Achieve near-perfect accuracy in powder metering with a standard error margin of approximately ±1.5%. This ensures cement and other powder materials are managed with unmatched precision. For enhanced accuracy, our premium equipment offers an astonishing ±1% error range.
Batching Capacity
- Hourly Batching Quantity: Tailored to meet diverse project demands, our small batching machines efficiently process 10 to 30 cubic meters per hour, perfect for compact sites. Medium machines handle 30 to 60 cubic meters per hour, ideal for general projects. Our large machines, reaching 60 to 120 cubic meters per hour, are indispensable for expansive construction sites and critical engineering endeavors.
- Bin Capacity: With aggregate hopper capacities ranging from 2 to 10 cubic meters, our design ensures seamless and continuous batching operations. Whether single or multi-bin setups, the total capacity is crafted for optimal efficiency.
Feeding Speed
- Maximum Feeding Speed: Designed for versatility, our electromagnetic vibration feeders boast maximum speeds of 5 to 20 tons per hour, while our belt scale feeders efficiently process 10 to 50 tons per hour, catering to varied batching requirements.
- Speed Regulation Range: Experience unparalleled flexibility with our feeding devices, offering speed regulation ranges from 1:5 to 1:10. This adaptability allows precise speed adjustments, ensuring each batch meets your exacting standards.
Conveying Capacity
- Conveyor Belt Width: Select from our robust range of conveyor belt widths, including popular options like 500 mm, 650 mm, and 800 mm. A wider belt enhances conveying capacity, optimizing operational efficiency.
- Conveying Speed: Our conveying systems operate within a dynamic range of 1 to 3 meters per second. This speed boosts batching efficiency, while considering material stability and equipment durability is key for seamless operation.
Power Supply Parameters
- Operating Voltage: Our equipment adapts to various power conditions, with the standard operating voltage set at 380V. For smaller setups, we offer 220V options, ensuring compatibility with diverse electrical environments.
- Rated Power: Catering to a wide spectrum of operational needs, our machines feature power ratings from several to dozens of kilowatts, aligned with the batching machine's scale, capacity, and configuration. Optimize your power usage with our versatile offerings.
Company Profile
Ningdu Xingye Machinery Manufacturing Co., Ltd.
With an impressive 15 years of specialized expertise, we are a distinguished manufacturer of concrete batching plants.
Proudly standing as the sole and preeminent manufacturer of concrete mixing plants in Jiangxi.
Our company has experienced remarkable growth in recent years, culminating in the completion and inauguration of a state-of-the-art facility in May 2023, sprawling over an extensive area of 20,000 square meters.
Boasting a dedicated and innovative design team, we craft tailor-made concrete mixing solutions to cater to the unique needs of our diverse clientele.
In addition, our rigorous quality inspection team ensures that every product meets the highest standards of excellence.
Our exceptional after-sales installation team contributes to our global reach, with products successfully exported across the globe.
Packaging & Shipping
Certifications
Our Advantages
Ningdu Xingye Machinery Manufacturing Co., Ltd., founded in July 2013, is prestigiously nestled in Xinzhongsheng Industrial Park, Ningdu County, Ganzhou City, Jiangxi Province. As a national-level enterprise renowned for its specialization in cutting-edge technologies, we excel in integrating machinery manufacturing, R&D innovation, trade logistics, and overseas sales. Our esteemed company is a premier supplier, delivering top-tier machinery and equipment across key sectors such as construction, mineral mining, municipal engineering, and infrastructure projects like bridges and tunnels. Proudly holding over 20 national invention patents and independent intellectual property rights, we command a leading position in the industry with remarkable innovation capabilities.
Guided by the core business philosophy of 'technological innovation as our essence, product quality as our foundation, and customer satisfaction as our mission,' we are ever-committed to exploration and R&D enhancement. We dynamically expand service offerings and tailor to evolving customer needs, thereby unlocking limitless potential for our company's growth. Our products are celebrated in the market for their stellar performance and unwavering reliability, earning widespread recognition.
For over a decade since our inception, we have relentlessly pursued excellence in machinery manufacturing and sales. Our high-quality products have made their mark in over ten countries and regions globally. This has allowed us to forge long-lasting, stable partnerships with renowned companies in the United States, Singapore, Malaysia, Indonesia, and beyond, thereby cementing a robust brand image and sterling market reputation.
As we continue to expand, we staunchly uphold our social responsibilities, dedicating ourselves to energy conservation, emission reduction, and the pursuit of sustainable development. We strictly adhere to national and local environmental regulations, consistently contributing to environmental protection and sustainable progress. Our commitment extends to active participation in various public welfare initiatives, significantly benefiting society, communities, environmental protection, and cultural development.
With a thriving workforce exceeding 100 employees, we embrace a people-centric approach, prioritizing the growth and development of our team. We've meticulously designed comprehensive facilities for employee welfare, including dormitories, canteens, leisure, and fitness areas, ensuring an optimal working environment. Moreover, we have instituted an all-encompassing 2+3 model for training and promotion, nurturing a profound sense of belonging, accomplishment, and joy among our employees.
As we gaze into the future, our commitment to advancing in machinery manufacturing, R&D, trade logistics, and overseas sales remains unwavering. We are amplifying our investment in R&D to spearhead technological innovation and product enhancement. By actively broadening our domestic and international market footprint and employing precise market positioning and strategies, we aim to elevate brand awareness globally. In the ever-evolving landscape of future competition, we pledge to lead the industry with unparalleled technical prowess and superior product quality.
FAQ
Question 1: Are you factory or a trading company?
Answer: We are a factory dedicated in concrete batching plant over 15 years, all the supporting equipment are available,
including but not limited to batching machine, Stabilized soil batching plant, cement silo, concrete mixers, screw conveyor, etc.
Question 2: What is the actual loading capacity of each bin of the PLD1200 concrete batching machine? How much can the scale bucket hold?
Answer: Each bin holds around 3 cubic meters. The scale bucket can hold 3200 kg (capacity is 1600L).
Question 3: What's your advantage?
Answer: Rich production experience, Excellent design team, Strict quality audit department, Strong after-sales installation team
Question 4: Do you supply training and after-sale service?
Answer: Yes, we will supply installation and training on site and also we have a professional service team that can solve all the problems ASAP.
Question 5: What about the payment terms and incoterms?
Answer: We can accept T/T and L/C, 30% deposit, 70% balance before shipment.
EXW, FOB, CIF, CFR these are the common incoterms we operating.
Question 6: What about the delivery time?
Answer: Normally, the stock items can be send out in 1~2 days after receive the payment.
For customized product, the production time need about 7~15 working days.
Question 7: What about the warranty?
Answer: All of our machines can provide 12-months warranty.
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