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JS series twin shaft concrete mixer makes high-quality concrete and can be used for mixing kinds of concretes, such as hard concrete, plastic concrete, fluid concrete, light aggregate concrete, and other kinds of mortars.
JS750 forced mixer:
Features
- Good Mixing Quality: The forced mixing method can make the materials fully mixed. For materials with different particle sizes and different mix ratios, it can achieve uniform mixing, ensuring the stable quality of mixtures such as concrete and high uniformity of strength.
- High Mixing Efficiency: It has a fast mixing speed and can complete the mixing operation in a relatively short time. Compared with the self-falling mixer, it can greatly improve the production efficiency, shorten a single mixing cycle, and meet the continuous production requirements of projects.
- Wide Application Range: It can mix dry-hard, semi-dry-hard, plastic, and various lightweight aggregate concretes. It can also be used to mix other mixtures such as mortar and stabilized soil, and is widely used in various engineering fields such as construction, roads, and bridges.
- Strong Reliability: With a compact structure, key components are made of high-quality materials. After strict quality inspection, it has high wear resistance and stability, can operate continuously for a long time, and reduces equipment failures and maintenance time.
- Simple Operation and Maintenance: It is equipped with a user-friendly operation interface, which is easy to operate and control. The layout of all components is reasonable, facilitating daily inspection, maintenance, and repair, reducing the labor intensity of operators and the maintenance cost.
It can be used alone or as a supporting host for concrete mixing stations
Structural Composition: It is mainly composed of the mixing system, transmission system, discharging system, water supply system, and electrical control system, etc. The mixing system includes the mixing drum, mixing shaft, mixing blades, etc., which can strongly mix the materials. The transmission system is usually composed of components such as the motor, speed reducer, and coupling, providing power for the mixing. The discharging system generally has components such as the discharge door, which is used to control the discharging of materials. The water supply system includes the water tank, water pump, pipelines, etc., which can accurately control the amount of water added. The electrical control system is used to operate and monitor the running of the equipment.
- Working Principle: The motor drives the speed reducer, which in turn drives the mixing shaft to rotate. The blades on the mixing shaft forcibly mix materials such as cement, sand, gravel, and water inside the mixing drum. The small gap between the mixing blades and the wall of the mixing drum can generate strong shearing, squeezing, and turning actions, enabling the materials to be evenly mixed in a short time and forming high-quality concrete or other mixtures.
The JS750 forced mixer is mainly composed of the following parts:
Mixing System
- Mixing Drum: As a container for holding materials to be mixed, it generally has a cylindrical structure with a smooth interior, which can provide sufficient mixing space for the materials.
- Mixing Shaft: Usually located at the center of the mixing drum, it is a key component connecting the mixing motor and the mixing blades. Driven by the motor, it drives the mixing blades to rotate to achieve the mixing function.
- Mixing Blades: Installed on the mixing shaft, their shapes and angles are specially designed. When rotating, they can exert strong shearing, squeezing, and turning actions on the materials, making the materials evenly mixed.
Transmission System
- Motor: It provides the power source for the mixer, converting electrical energy into mechanical energy and outputting rotational power.
- Speed Reducer: Connecting the motor and the mixing shaft, it reduces the rotational speed output by the motor through methods such as gear transmission, and at the same time increases the torque, enabling the mixing shaft to drive the mixing blades to mix the materials with an appropriate rotational speed and force.
- Coupling: It is used to connect the motor, the speed reducer, and the mixing shaft, playing the roles of transmitting torque, compensating for axis deviation, and buffering and shock absorption, ensuring the smooth transmission of power.
Discharging System
- Discharge Door: Located at the bottom or side of the mixing drum, it is controlled to open and close by pneumatic, electric, or manual methods, etc., to achieve the discharging operation of the materials.
- Discharge Driving Device: It provides power for the opening and closing of the discharge door, such as air cylinders, electric push rods, etc., ensuring the smooth and controllable discharging process.
Water Supply System
- Water Tank: It is used to store the water required for mixing. Usually, it has a certain capacity to meet the water demand for continuous mixing operations.
- Water Pump: It pumps out the water in the water tank and transports it into the mixing drum through pipelines, accurately supplying water according to the set water volume.
- Pipelines and Spray Heads: Connecting the water pump and the mixing drum, they evenly spray the water onto the materials in the mixing drum to ensure that the water and the materials are fully mixed.
Electrical Control System
- Electrical Control Cabinet: Integrating various control components and circuits, it is the control center of the mixer. Operators can use it to control the start, stop, mixing speed, discharging, and other operations of the mixer.
- Sensors: Including various sensors for monitoring parameters such as the amount of materials, water level, and motor current, they provide real-time data for the control system to achieve automated control and fault diagnosis.
- Operation Interface: Usually a touch screen or a button-type operation panel, it is convenient for operators to set parameters and monitor the running status of the equipment, featuring intuitiveness and convenience.Discharge Gate
The advanced hydraulic driving equipment avoids the mixing plant can't discharging because of the shortage of the pneumatic when the doors is unloading .there are several arrest pint to be a general switch on the unloading gate so that convenient to pour into the mixer.Reducer
Reducer and oil seal system is designed for concrete mixers by the foreign standard factories,which can cooperate with the mixer more smoothly and have a long service life and low noise with no oil leakAutomatic butter hydraulic pump
The 380v powerful motor can quickly head lube oil to axle oil.the lubricating oil makes the shaft seal better and more fuel efficient,Equip with special-purpose motor lubrication oil pump to four axial heads directly , without using a by-pass valve
| Model No. | JS500 | JS750 | JS1000 | JS1500 | JS2000 | |
| Output capacity | 500L | 750L | 1000L | 1500L | 2000L | |
| Input capacity | 800L | 1200L | 1600L | 2400L | 3200L | |
| Productivity | ≥25m3/h | ≥35m3/h | ≥50m3/h | ≥75m3/h | ≥100m3/h | |
| Aggregate Maximum Particle Size (Pebble/Gravel) | 80/60 | 80/60 | 80/60 | 80/60 | 80/60 | |
| Stirring blade | Rotating speed | 35r/m | 31r/m | 25.5r/m | 25.5r/m | 23r/m |
| Quantity | 2×7 | 2×7 | 2×7 | 2×8 | 2×8 | |
| Stirring motor | Model No. | Y180M-4 | Y200L-4 | Y225S-4 | Y225M-4 | Y280S-4 |
| Power | 18.5KW | 30KW | 18.5KW*2 | 30KW*2 | 37KW*2 | |
| Hoist motor | Model No. | YEZ132S-4-B5 | YEZ132M-4-B5 | YEZ160S-4 | YEZ180L-4 | YEJ180L-4 |
| Power | 5.5KW | 7.5KW | 11KW | 18.5KW | 22KW | |
| Water pump | Model No. | 50DWB20-8A | 65DWB35-5 | KQW6 | KQW65 | CK65/20L |
| Power | 750W | 1.1KW | 3KW | 3KW | 4KW | |
| Hopper lifting speed | 18m/min | 18m/min | 21.9m/min | 23m/min | 26.8m/min | |
| Dimensions (length x width x height) | Shipping status | 3050×2300×2680mm | 3650×2600×2890mm | 4640×2250×2250mm | 5058×2250×2440mm | 5860×2250×2735mm |
| Total Weight | 4000kg | 5500kg | 8700kg | 11130kg | 15000kg | |
| Discharge height | Customized | |||||
Ningdu Xingye Machinery Manufacturing Co., Ltd.
is a concrete batching plant manufacturer with 15 years of professional production experience. We are the only and largest concrete mixing plant manufacturer in Jiangxi.
The company has developed rapidly in recent years, and the new plant was completed and put into production in May 2023, with a total area of 20,000 square meters.
We have a professional design team that can design various concrete mixing equipment for different customers.
At the same time, we also have a strict quality inspection team.
Excellent after-sales installation team makes our products exported to all over the world.
Ningdu Xingye Machinery Manufacturing Co., Ltd. was established in July 2013 and is located in Xinzhongsheng Industrial Park, Ningdu County, Ganzhou City, Jiangxi Province. It is a national-level specialized new technology enterprise integrating machinery manufacturing, R&D design, trade logistics and overseas sales. It is mainly a supplier of machinery and equipment in the fields of construction, mineral mining, municipal engineering, bridges and tunnels. The company has successively held more than 20 national invention patents and independent intellectual property rights, and has a leading industry position and innovation capabilities.
We adhere to the business philosophy of "taking technological innovation as the core, product quality as the cornerstone, and customer satisfaction as the purpose", constantly explore, strengthen research and development, actively expand service areas and customer needs, and create unlimited possibilities for the company's development. The products have won wide recognition in the market for their excellent performance and reliability.
For more than 10 years since its establishment, the company has been working hard in the field of machinery manufacturing and sales. The products have been exported to more than ten countries and regions around the world, and have established long-term and stable cooperative relations with well-known companies in the United States, Singapore, Malaysia, Indonesia and other countries, and established a good brand image and market reputation.
While the company continues to grow, it actively fulfills its social responsibilities and is committed to energy conservation, emission reduction and sustainable development. The company strictly abides by national and local environmental protection laws and regulations, and continues to contribute to environmental protection and sustainable development. At the same time, we are also actively involved in various public welfare undertakings, and contribute to public welfare undertakings in the fields of society, community, environmental protection, and humanities.
The company currently has more than 100 employees. We insist on being people-oriented and attach importance to the growth and development of employees. The company has successively equipped employee dormitories, canteens, living and leisure areas, sports and fitness areas and other living facilities to provide employees with a good working environment; and customized a complete training and promotion mechanism for the entire process of the 2+3 model to enhance employees' sense of belonging, sense of accomplishment and happiness.
Looking to the future, we will continue to deepen our efforts in the fields of machinery manufacturing, R&D design, trade logistics, overseas sales, etc., increase R&D investment, and promote technological innovation and product upgrades. We will actively expand domestic and foreign markets, explore customer needs through precise market positioning and marketing strategies, and establish and enhance brand awareness at home and abroad. In the future competition, we will continue to lead the industry with outstanding technical strength and product quality.
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